Owning a luxury European sedan like the Volvo S60 comes with a commitment to precision and aesthetics. One of the most common minor repairs owners face involves the headlight cleaning system. If you have noticed a rectangular gap in your front bumper, you are likely in need of a Volvo 39820330 s60 2016 installation. This specific part number refers to the passenger-side headlight washer nozzle cover, a small but vital component that preserves the car’s streamlined design and protects the sensitive spray mechanics beneath the surface.
Meta Description: Master the Volvo 39820330 s60 2016 installation with our comprehensive, human-written guide. Learn how to replace your headlight washer cover, match paint codes, and troubleshoot common issues.
What is the Volvo 39820330 S60 2016 Installation?
The Volvo 39820330 s60 2016 installation involves replacing the exterior plastic cap that sits over the high-pressure telescopic washer jet. In the 2016 Volvo S60, these jets are designed to emerge from the bumper when the windshield washers are activated while the headlights are on.
The part 39820330 is engineered specifically for the right-hand (passenger) side. It is a “snap-fit” component, meaning it does not require screws or adhesives. However, because it is exposed to high wind speeds and car wash brushes, the installation must be executed perfectly to ensure the cover does not fly off during transit.
Compatibility Checklist
Before starting your Volvo 39820330 s60 2016 installation, confirm your vehicle specs:
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Model Year: 2014–2018 (Facelift models).
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Trim Level: Standard, T5, T6, and Inscription.
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Note: If you have an R-Design or Polestar bumper, this specific part number may not fit, as those trims often utilize a more aggressive, angular cover design.
Tools Required for Volvo 39820330 S60 2016 Installation
One of the best aspects of this repair is that it requires very little in the way of heavy machinery. To perform a clean Volvo 39820330 s60 2016 installation, gather the following:
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The New Cover (Part #39820330): Usually arrives in a primed (unpainted) state.
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Plastic Bone Tool: A non-marring pry tool to lift the nozzle without scratching the bumper paint.
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Microfiber Cloth: To clean the area and provide grip.
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Needle-Nose Pliers: To hold the spring-loaded nozzle extension in place.
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Volvo Paint Pen: Matching your car’s specific color code.
Step-by-Step Instructions: Volvo 39820330 S60 2016 Installation
Follow these steps carefully to ensure a secure fit that lasts for years.
1. Painting the Component
Since the Volvo 39820330 s60 2016 installation usually starts with a raw plastic part, you must paint it first. Look for your paint code on the pillar between the front and rear doors on the driver’s side. Apply a base coat, followed by a clear coat, and allow it to cure for at least 24 hours before handling.
2. Extending the Washer Jet
The washer jet is retracted inside the bumper by a heavy-duty spring. To begin the Volvo 39820330 s60 2016 installation, you must pull this jet out. Insert your plastic pry tool into the thin gap of the washer housing and gently lever it forward. Once you have enough clearance, grasp the nozzle with your fingers and pull it out about two inches.
3. Locking the Position
Holding the nozzle out against the spring tension can be tiring and risky for your fingers. Use your needle-nose pliers (with the tips wrapped in tape to prevent scratching) to hold the plastic “neck” of the nozzle. This allows you to have both hands free for the actual Volvo 39820330 s60 2016 installation.
4. Aligning the Clips
Examine the back of the 39820330 cover. You will see two small plastic “C” clips. These must slide onto the horizontal pins located on the head of the washer nozzle. Align the cover so the curvature matches the lines of the bumper.
5. Final Seating
Press the cover firmly onto the nozzle. You should feel a tactile “snap.” This is the most important part of the Volvo 39820330 s60 2016 installation. If it doesn’t snap, the cover will likely fall off the first time you use the washers at highway speeds.
Troubleshooting Your Volvo 39820330 S60 2016 Installation
Sometimes, the Volvo 39820330 s60 2016 installation doesn’t go exactly as planned. Here are common fixes:
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Cover won’t sit flush: Check if there is debris or old plastic fragments from the previous cover stuck in the nozzle pins.
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Nozzle won’t come out: If the nozzle is frozen or stuck, do not force it. You may have a failed washer pump or a blockage in the fluid line.
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Part keeps falling off: Ensure you are using a Genuine Volvo part. Aftermarket versions of the 39820330 often have slightly different tolerances that prevent a secure lock.
Benefits of Professional-Grade DIY Installation
Why spend $150 at a dealership when you can manage the Volvo 39820330 s60 2016 installation yourself?
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Cost Savings: The part itself is relatively inexpensive; the dealership mostly charges for labor and paint mixing.
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Quality Control: By doing it yourself, you can ensure the nozzle is cleaned properly and the paint is applied without “orange peel” texture.
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Technical Knowledge: Understanding how your headlight cleaning system works helps you identify leaks or pump failures in the future.
Conclusion
The Volvo 39820330 s60 2016 installation is a simple yet essential maintenance task for any S60 owner who takes pride in their vehicle’s appearance. By carefully prepping the paint, securing the spring-loaded nozzle, and ensuring a firm “snap” during attachment, you can restore your Volvo to its original glory. This small repair not only improves the look of your car but also ensures your headlight washers function correctly, providing better visibility during night driving and inclement weather.
5 Relevant FAQs
Q1: Why is my Volvo 39820330 cover missing?
A: These covers are often dislodged by automatic car wash brushes or by ice buildup in the winter. If the nozzle tries to extend while frozen, the pressure can pop the cover off.
Q2: Does the Volvo 39820330 s60 2016 installation require removing the bumper?
A: No. You can perform the entire installation from the front of the vehicle by simply extending the washer nozzle manually or electronically.
Q3: Can I buy the cover already painted?
A: Some specialized Volvo parts retailers offer “pre-painted” versions of the 39820330 based on common color codes, but most standard retailers sell them in a primed grey or black state.
Q4: Will this part fit the 2016 Volvo V60 as well?
A: Yes! The S60 (sedan) and V60 (wagon) share the same front fascia for the 2016 model year, so the Volvo 39820330 s60 2016 installation process is identical for both.
Q5: Is there a difference between the left and right covers?
A: Yes. Part 39820330 is specifically for the passenger side (Right). The driver’s side requires a different part number because the curvature is mirrored.
